Industrial Mechanical Maintenance Apprenticeship

Courses

IMMA 101: Technical Drawings [RE]

Credits 1 10

In this course, apprentices will learn to read and interpret technical drawings and schematics, as well as practice basic drafting. Drawings studied in this class will come both from the text and from industry, and will include machining, fabrication, assemblies, and fluid power systems. Apprentices will also learn about various types of fasteners, cams, and gears. Hands-on activities in this course include creating various types of shop sketches and applying print-reading knowledge to inspect a part. 50% tuition rate for Apprenticeships

IMMA 102: Lifting and Rigging [RE]

Credits 1 10

The apprentices will learn about the practical application and safe operation of lifting equipment commonly used in industrial maintenance such as forklifts, scissor lifts, and cranes. 50% tuition rate for Apprenticeships

IMMA 103: Precision Machining [RE]

Credits 1 10

The apprentices will explore theory, application, and hands-on experience with precision machining practices for industrial maintenance. Apprentices will explore topics related to manual machine tool setup and operation, for saws, drill presses, engine lathes, milling machines, and grinders. Apprentices will also gain bench work experience, including hole-making and part finishing operation using hand tools. An emphasis will be placed on preventative maintenance and safety in the shop while operating machines and handling tools and materials. Apprentices will plan, machine, and inspect two projects: a C-clamp and a plumb bob. 50% tuition rate for Apprenticeships

IMMA 121: Maintenance Welding [RE]

Credits 1 10

Apprentices explore theory in the classroom and gain hands-on experience with essential welding and cutting practices commonly used for industrial maintenance applications. They explore theory and practice for cutting processes such as oxyfuel cutting, plasma cutting, and ironworker operation. They practice welding techniques using GMAW (MIG welding), SMAW (stick welding), and OAW processes. Additional topics include brazing, blueprint reading (welding symbols), repair welding, surfacing, and pipe welding. They learn how to properly inspect and set up the equipment, as well as how to prepare materials and various types of joints. They also learn about finishing procedures, inspection, and cleanup. The capstone project is a welded steel stepstool, which they plan, cut, weld, finish, and inspect. This course emphasizes safety, including proper attire and personal protective equipment (PPE), as well as potential hazards and necessary safety precautions before, during, and after welding. 50% tuition rate for Apprenticeships

IMMA 122: Electrical Systems [RE]

Credits 1 10

In this course, apprentices will learn about industrial electrical theory, components, and equipment necessary to troubleshoot electrical problems. Apprentices will begin by learning to interpret electrical symbols, diagrams, and terminology. They will explore topics such as electric power, circuits, wiring, and transformers. This course will also cover AC theory, motors, control circuits, industrial electronics, line diagrams, circuit logic, and programming, as well as troubleshooting techniques. Apprentices will gain hands-on experience with electrical components, circuits, and electrical test equipment used in industry. 50% tuition rate for Apprenticeships

IMMA 123: Machine Automation Theory [RE]

Credits 1 10

This course explores advancing technologies in manufacturing relevant to industrial maintenance with a focus on programmable logic controllers (PLCs). The course begins with a review of electrical and PLC safety. Apprentices will explore topics such as PLC hardware, installation, maintenance, and programming. Apprentices will learn how to troubleshoot problems that occur with PLC hardware and software. This course incorporates hands-on activities that utilize PLC software and simulators. 50% tuition rate for Apprenticeships

IMMA 201: Math for Industrial Maintenance [RE]

Credits 1 10

This class applies mathematics to the industrial maintenance environment and performs standard shop computations and conversions between measurement systems. Relevant mathematical concepts are taken from algebra, geometry, and trigonometry to help students apply formulas and common technical application problems. Basic math skills will be reviewed including decimals, fractions, and conversions between them. This course also includes the use and application of formulas required in industry. Students will be introduced to graphs and statistics and will learn properties of angles and common geometric shapes and relevant trigonometric functions. 50% tuition rate for Apprenticeships

IMMA 202: Maintenance Machining [RE]

Credits 1 10

This class will explore intermediate-level theory, application, and hands-on experience with machining practices for industrial maintenance. Apprentices will learn about CNC machines, drives, positioning systems, feedback methods, and sensors, as well as maintenance and safety topics. Apprentices will learn advanced techniques for operating lathes, milling machines, and other machine tools in order to create their culminating project, a gear puller, which they can use maintenance work. Apprentices will explore additional machining topics important for industrial maintenance, such as key seats and keyways, restoring and removing threads and bolts, and fastening and assembly techniques. 50% tuition rate for Apprenticeships

Prerequisite

Completion of IMMA 103 and IMMA 122, both with a 0.7 or higher.

IMMA 203: Mechanical Systems [RE]

Credits 1 10

The apprentices will learn to maintain all of the elements of a mechanical system. Apprentices will begin by exploring mechanical fundamentals such as energy, mechanical forces, and simple machines. Apprentices will learn to troubleshoot, assemble, and maintain systems and components such as couplings, bearings, belt and chain drives, gear drives, seals and packing, and clutches and brakes. Apprentices will also learn principles of lubrication and machine vibration. Hands-on activities will involve inspecting and making repair recommendations for mechanical systems found in industry such as gearboxes, worm drives, standard transmissions, and differential drives. Apprentices will also practice coupling alignment skills using a simulation station. 50% tuition rate for Apprenticeships

IMMA 221: Fluid Power Systems [RE]

Credits 1 10

This course explores the fundamental theories and practical application of fluid power systems with a focus on system setup and maintenance. Apprentices will explore the fundamentals of hydraulic and pneumatic systems, including operation, maintenance, and safety, as well as interpreting related standards, symbols, and diagrams. Components of fluid power systems will be covered in detail, such as compressors, motors, piping and hoses, pumps, actuators, and valves. Apprentices will practice their skills in the troubleshooting and repair of hydraulic and pneumatic systems with simulator software and hands-on activities. 50% tuition rate for Apprenticeships

IMMA 222: Materials, Processes, and References [RE]

Credits 1 10

In this course, apprentices will explore metallurgy, material properties and characteristics, related standards, and processes commonly used to manipulate materials. Apprentices will begin by learning about material composition and characteristics of the five basic metals: steel, stainless steel, cast iron, aluminum, and brass (copper). This course will then explore manufacturing processes used to manipulate metals, such as machining, casting, and forging, as well as processes that change their chemical composition, including heat treatment. The apprentices will also learn about and practice inspection techniques such as hardness testing and non-destructive testing (NDT) techniques with modern equipment. Hands-on projects for this course include materials testing, heat treatment, case hardening, casting, and material sample identification projects. 50% tuition rate for Apprenticeships

IMMA 223: Mechatronics Capstone [RE]

Credits 1 10

In this course, apprentices will design, build, and implement a mechatronics project that incorporates skills that have been studied and practiced throughout the industrial maintenance technician apprenticeship. Using new and salvaged parts, apprentices will create a robot or automated system that incorporates mechanical systems, fluid power systems, electrical systems, and programmable logic controllers. Coursework will also include research and written reports related to the project. Apprentices will utilize tools and equipment from the industrial maintenance field including hand tools, machine tools, welding equipment, and measuring tools. 50% tuition rate for Apprenticeships

Prerequisite

Completion of IMMA 101, 121, 123, 201, 202, 203, and 221, all with a 0.7 or higher.